I've encountered this same split axle problem with a 4-8-4 steamer I have that had not been run for many years. From what I've gathered, the nylon used for the axle dries out over time and splits are very common. It was a poor design, a design isn't used anymore.
From everything I've tried and read, there is no easy fix for a split axle:
Bachmann no longer carries replacement axles. Glues don't hold for very long. I don't know about how well the brass tubing works because I'm not that gifted when it comes to tooling. I even tried a plastic shrink sleeve method I saw on You Tube, but the sleeve wouldn't stick to the nylon.
I've heard that someone may start printing 3D copies of these axles and offering them for sale; that may be a future solution to the problem. Until that happens, those old locomotives will probably remain static models.
Since I was an original owner, I returned my locomotive to Bachmann for repair. I'm waiting to see how that goes.
From everything I've tried and read, there is no easy fix for a split axle:
Bachmann no longer carries replacement axles. Glues don't hold for very long. I don't know about how well the brass tubing works because I'm not that gifted when it comes to tooling. I even tried a plastic shrink sleeve method I saw on You Tube, but the sleeve wouldn't stick to the nylon.
I've heard that someone may start printing 3D copies of these axles and offering them for sale; that may be a future solution to the problem. Until that happens, those old locomotives will probably remain static models.
Since I was an original owner, I returned my locomotive to Bachmann for repair. I'm waiting to see how that goes.